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The Pickering Nuclear Generating Station in Pickering, Ont. on Jan. 12, 2020.Frank Gunn/The Canadian Press

The Pickering Nuclear Generating Station’s dull, mottled-grey concrete domes testify to its more than half a century of faithful service. Lately, its six operating reactors have produced enough electricity to supply 1.5 million people, about one-tenth of Ontario’s total population.

In the coming weeks, Ontario Energy Minister Todd Smith is expected to reveal whether the province will extend the plant’s life. A study last summer from Ontario Power Generation, the station’s owner, examined the feasibility of refurbishing Pickering’s four “B” reactors, commissioned between 1983 and 1986. OPG has said there’s no technical reason the work can’t proceed. If approved, it would begin in 2028, with the aim of returning the reactors to service in the mid-2030s.

The real question is whether it’s worth it.

A firm cost estimate for extending the reactors’ lifespan has not been finalized. Refurbishments under way at OPG’s Darlington nuclear plant in Clarington and Bruce Power’s station in Tiverton have cost between $2-billion and more than $3-billion per reactor. The reactors at Pickering, Canada’s oldest nuclear plant, could cost even more, though their output is relatively small by modern standards.

A history of Candu overhauls

Station name

No. of reactors

Output (MW)

Pickering A

1,030

Bruce A (Units 1 & 2)

1,651

Point Lepreau

660

Darlington

3,500

Bruce (Units 3-8)

4,991

Pickering B

2,064

Station name

Refurb start/end date

Avg. cost per unit ($bln.)

Pickering A

$1.13

Bruce A (Units 1 & 2)

2.55

Point Lepreau

2.40

Darlington

3.20

Bruce (Units 3-8)

2.17

Pickering B

NA

2000

2010

2020

2030

matt mcclearn and john sopinski/the globe and mail

Source: Financial Accountability Office; OPG; Bruce Power

A history of Candu overhauls

Station name

No. of reactors

Output (MW)

Pickering A

1,030

Bruce A (Units 1 & 2)

1,651

Point Lepreau

660

Darlington

3,500

Bruce (Units 3-8)

4,991

Pickering B

2,064

Station name

Refurb start/end date

Avg. cost per unit ($bln.)

Pickering A

$1.13

Bruce A (Units 1 & 2)

2.55

Point Lepreau

2.40

Darlington

3.20

Bruce (Units 3-8)

2.17

Pickering B

NA

2000

2010

2020

2030

matt mcclearn and john sopinski/the globe and mail

Source: Financial Accountability Office; OPG; Bruce Power

A history of Candu overhauls

Refurb start/end date

Station name

No. of reactors

Output (MW)

Avg. cost per unit ($bln.)

Pickering A

1,030

$1.13

Bruce A (Units 1 & 2)

1,651

2.55

Point Lepreau

660

2.40

Darlington

3,500

3.20

Bruce (Units 3-8)

4,991

2.17

Pickering B

2,064

NA

2000

2010

2020

2030

matt mcclearn and john sopinski/the globe and mail, Source: Financial Accountability Office;

OPG; Bruce Power

Ontario’s government has said little about how it is weighing this decision, and it’s unclear what other options, if any, the province is considering. OPG has said its feasibility study would compare the refurbishment’s economic viability to “potential alternatives,” but the finished report has not been released publicly.

The Globe and Mail made a freedom of information request for a copy of the study. But Sean Keelor, chief administrative officer at Ontario’s Ministry of Energy, withheld the document in its entirety. He cited exemptions within the province’s Freedom of Information Act for “advice to government” and for information that could damage the “economic or other interests of Ontario.”

The Canadian Nuclear Safety Commission, which regulates the industry, allows utilities to perform upgrades that effectively double reactors’ lives, as long as “all practicable safety improvements to bring the facility up to modern standards” have been identified. Upgrading Pickering would be no small undertaking.

“They are very old reactors, and the equipment is out of date,” said Ibrahim Attieh, a reactor physicist who worked on Candu designs. “It’s going to be a lot more costly to retrofit new equipment in.”


The Pickering station, situated on the shore of Lake Ontario about 30 kilometres east of downtown Toronto, also includes the four 1970s-era Pickering “A” reactors, which are not under consideration for refurbishment.

An aging electrical workhorse

The tightly-packed Pickering facility is Canada's oldest nuclear power plant. Only the four 'B' reactors, commissioned in the 1980s, are being considered for refurbishment.

 

Switch yard

Reactor buildings

Turbine hall

Water intake screenhouse

matt mcclearn and john sopinski/

the globe and mail, Source: opg

An aging electrical workhorse

The tightly-packed Pickering facility is Canada's oldest nuclear power plant. Only the four 'B' reactors, commissioned in the 1980s, are being considered for refurbishment.

 

Switch yard

Reactor buildings

Turbine hall

Water intake screenhouse

matt mcclearn and john sopinski/

the globe and mail, Source: opg

An aging electrical workhorse

The tightly-packed Pickering facility is Canada's oldest nuclear power plant. Only the four 'B' reactors, commissioned in the 1980s, are being considered for refurbishment.

 

Switch yard

Reactor buildings

Turbine hall

Water intake screenhouse

matt mcclearn and john sopinski/

the globe and mail, Source: opg

Two have been dormant for decades after an aborted refurbishment, and the remaining two are scheduled to shut down permanently this year.

All of these are Candu reactors – Canada’s homegrown reactor design. They deteriorate with age. Inside their cores, pressure tubes (which contain the uranium fuel) grow longer, thinner and weaker. They begin to sag and corrode, increasing the risk of ruptures. Feeder pipes, which supply water to the pressure tubes, also corrode and thin.

Candus were originally expected to operate for about 30 years. The industry has said decisions on whether to refurbish should be made after a quarter century – a milestone Pickering B has already passed.

All refurbishments involve sending workers into a reactor’s radioactive core, to replace major components such as pressure tubes and feeder pipes. But the scope of work varies considerably, depending on the age, design and condition of components, as well as other factors. A utility might also improve other infrastructure at a nuclear plant, such as turbines and control room equipment.

Subo Sinnathamby, OPG’s chief projects officer, said that among the components that would need to be replaced at Pickering B are the steam generators, which use heat produced inside the core to boil water, creating steam that drives turbine blades.

Ms. Sinnathamby said these components are too large to be removed through the reactor’s airlocks.

“We will have to cut a hole in the dome to remove it,” she said.

Open this photo in gallery:

Inside the Pickering Nuclear Power Generating Station on April 17, 2019.CARLOS OSORIO/Reuters

Pickering B’s control room is straight out of the Cold War and would also require modernization. Then there’s the station’s intake for cooling water. Pickering’s was built close to Lake Ontario’s shoreline, a decision that has caused technical headaches ever since. Algae, for instance, can enter the intake and hinder the station’s ability to condense steam from its turbines, forcing shutdowns. A refurbished station would need an intake that reaches farther out into the lake.

“We’re looking to have a deep water intake tunnel to bring water in from the lake, very similar to what we have at Darlington,” Ms. Sinnathamby said.

OPG decided against refurbishing Pickering in 2009, citing “challenging economics” as one reason.

Each Pickering B unit puts out slightly more than 500 megawatts – roughly half the output of modern large reactors. Ms. Sinnathamby said refurbishment might increase each reactor’s output by up to a few tens of megawatts, but the necessary engineering work to confirm that has not been completed.

By comparison, Bruce Power’s reactors put out more than 800 megawatts, while Darlington’s produce nearly 900 megawatts. Previous estimates suggested the cost of refurbishing units at the three stations would be roughly equivalent. If that’s true, then Pickering’s would be the least attractive to overhaul, per unit of output.

Deciding to go ahead now could make the economics more challenging still.

OPG began planning Darlington’s refurbishment a full decade before work began, and well before the station was at risk of forced retirement. That advance planning allowed the company to take one or two reactors out of service at a time, while the others continued generating electricity and revenue.

Pickering, though, would be idle for years on end. Idle reactors bring in no revenue, but continue to cost money. Two decades ago, a provincial panel found that OPG had spent $25-million a month on three of Pickering A’s idle reactors during an overhaul. More recently, in 2015, OPG estimated that keeping the station operating beyond 2020, when it was scheduled to shut down, would increase the company’s cash flow by as much as $1-billion annually. The station’s decommissioning has been pushed back several times.

Nuclear energy’s role in the climate change era remains uncertain

A closely related problem is what to do with the station’s 2,500 employees. Mr. Attieh said keeping so many people on payroll at an idle plant for a decade or longer could be difficult to justify. But, he added, “They need to keep the staff to maintain the station in operating conditions, and they do not want to lose expertise in running the station.”

Ms. Sinnathamby said some of the station’s workers would be needed for refurbishment. Others could be reassigned to work at Darlington, where OPG is in the early stages of building four new 300-megawatt reactors.

But even if the costs of refurbishing Pickering B seem daunting, some important factors have changed since Ontario last pondered its fate.

In 2009, the province faced stagnant electricity demand. Today, the Independent Electricity System Operator forecasts sharply rising demand for electricity – much of that owing to the adoption of electric vehicles and heat pumps, as well as economic growth.

OPG’s credibility as a manager of complex projects also seems stronger today. During the 2000s, the company abandoned attempts to refurbish Pickering A after significant overruns on the first two units. The more recent work at Darlington has stuck to its original schedule and budget.

Perhaps the biggest factor in determining Pickering’s fate, though, will be which alternatives the province weighs against the refurbishment.

Natural gas was regarded as a viable, cost-competitive fuel for electricity generation in 2009. But concerns about climate change have increased since then, and natural gas’s fortunes have waned. Canadians for Nuclear Energy, a group that has lobbied for the Pickering refurbishment, has argued that the station’s looming retirement will cause greenhouse gas emissions to increase by 8.7 million tonnes annually as gas plants take up the slack.

Ms. Sinnathamby said the refurbishment is not being compared to natural gas this time. She added that it would be appropriate for the province to weigh the project against building a new nuclear station.

That’s a competition the aging station is more likely to win. New reactors, like the small ones OPG hopes to build at Darlington, require even more years of planning and construction than refurbishments do. And Pickering already has a trained work force, the necessary permits, a connection to the provincial power grid and acceptance from the surrounding community.

But some critics say Ontario must look beyond its traditional shortlist of favoured options. Ralph Torrie, an energy analyst and director of research for Corporate Knights, an investment research firm, said the government has not articulated strong arguments for replacing Pickering’s output. Contrary to expectations that electricity demand will rise, it actually fell slightly in 2023. He said a far less risky, more flexible strategy would be to focus on improving energy efficiency and expanding capacity for generating electricity from renewable sources.

“We are facing the prospect of a repetition of history, where we put billions and billions of dollars of public money into an investment that private capital wouldn’t touch with a 10-foot pole, and run the risk that by the time we get to the point where there’s no going back, we will find out that the facilities aren’t needed,” he said.

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